Global Supplier & Manufacturer

PS Profile Production Line

PS profile production line is a set of professional equipment for producing polystyrene (PS). It is an integrated production system that transforms PS raw materials into finished profiles of various styles and specifications through a series of processing steps.

Application of PS Profile Production Line

Equipment composition of PS profile production line：

Extruder: It is the core equipment of the PS profile production line. Common ones include single-screw extruder and conical twin-screw extruder. The single-screw extruder has a simple structure and is suitable for extrusion molding of a variety of plastics; the conical twin-screw extruder has the characteristics of low shear rate, difficult material decomposition, uniform plasticizing and mixing, etc., which can better ensure product quality and production efficiency.
Mold: It determines the shape and size of the profile. Different products need to replace the corresponding mold. The design and manufacturing accuracy of the mold have an important influence on the appearance quality and dimensional accuracy of the profile.
Cooling and shaping table: It is used to cool and shape the extruded high-temperature profile to keep it in the required shape and size. Common cooling methods include air cooling, water cooling, etc. Some advanced cooling and shaping tables are also equipped with special cooling systems, such as vacuum cooling, etc., to improve the cooling effect and production efficiency of PS profile production line.
Hauling machine: The function of the hauling machine is to pull the profile so that it moves forward evenly according to the set speed and tension, ensuring the continuity and stability of the production process. The speed of the traction machine can be adjusted according to production needs, and variable frequency speed regulation technology is usually used to achieve precise speed control.
Cutter: Cut the continuously extruded profiles into the required length. The cutting accuracy and efficiency of the cutter directly affect the quality and production efficiency of the product. Common cutting methods include mechanical cutting, laser cutting, etc. Choose the appropriate cutting method according to different profile materials and sizes.
Material rack: Used to store raw materials and finished profiles, facilitating material management and product stacking during the production process.
Mixer: Mix different raw materials and additives in a certain proportion to make them evenly distributed, providing stable quality materials for extrusion molding.

ParameterS

Parameters of PS profile production line：

Model	Extruder model	Total Installed power (kw)	Machine length
PS65	SJ65	50	26
PS90	SJ90	90	32
PS100	SJ100	100	33
PS120	SJ130	130	34

Advantages of PS profile production line：

High degree of automation: The entire PS profile production line adopts advanced control systems, such as PLC touch screen control, etc., to realize automatic control and monitoring of the production process, reduce manual intervention, and improve production efficiency and product quality stability.
High production efficiency: By optimizing the screw design, mold structure and cooling and shaping system of the extruder, the plasticizing effect and extrusion speed of the material are improved, thereby achieving efficient production and meeting the needs of large-scale production.
Good product quality: Precise temperature control, pressure control and traction cutting system of PS profile production line ensure the dimensional accuracy, appearance quality and physical properties of the profile, so that the product quality reaches a high level.
Environmental protection and energy saving: Some PS profile production lines adopt new foaming technologies, such as supercritical CO₂ physical foaming, which not only reduces the density of the product and reduces the use of raw materials, but also improves the environmental performance of the product; at the same time, in the design and operation of the equipment, it also pays attention to the application of energy-saving measures to reduce energy consumption.

Production process of PS profile production line：

Raw material preparation: Select appropriate PS resin particles and add appropriate amount of additives such as foaming agent, lubricant, antioxidant, etc. according to the performance requirements of the product. Then put these raw materials into the mixer for full mixing so that the additives are evenly distributed in the PS resin.
Extrusion molding: Add the mixed raw materials into the barrel of the extruder, and convey, compact and plasticize the raw materials forward through the rotation of the screw. During the extrusion process, the raw materials gradually melt under the action of high temperature and high pressure, and are extruded through the die to form a profile of the desired shape.
Cooling and shaping: The extruded high-temperature profile immediately enters the cooling and shaping table, and is quickly cooled and shaped by the action of cooling media (such as wind, water, etc.) to maintain the shape and dimensional accuracy of the profile.
Traction cutting: The shaped profile is towed by the traction machine and moves evenly at the set speed and length. When the profile reaches the set length, the cutting machine automatically cuts it into the required length to obtain the finished profile.
Finished product processing: After the finished profile is cut, it can be stored or shipped after inspection, packaging and other processes. Inspection mainly includes inspection of appearance quality, dimensional accuracy, physical properties, etc. to ensure that the product meets quality standards.

Unit specifications of PS Profile Production Line

PS Louver Panel Production Line

PS louver panel is widely used in the fields of construction and decoration. PS material has a low density, which makes PS louver panel light and easy to carry and install. PS louver panel can have a variety of colors and textures, providing good decorative effects. PS louver panel has good resistance to most chemical corrosion.

As a leading manufacturer and supplier, Sharc Machine Company offers a wide selection of PS Louver Panel Production Lines, different size PS louver panel will requires different model PS Louver Panel Production Lines. SHARC offers a turnkey solution of PS louver panel manufacturing.

Width of PS panel: 1-60cm
Required materials of production PS louver panel:
Materials for base layer: HIPS(top layer)+GPPS(inner layer)+DOP+foaming agent.
Matarials for design: PS foil and embossing rollers
Destiny of PS panel: around 0.45g/cm3.

PVC Fluted Panel Making Machine

As a leading manufacturer and suplier, Sharc Machine Company offers a wide selection of automatic pvc fluted panel making machines, SHARC offers a turnkey solution of PVC fluted panel manufacturing.

Width of pvc fluted panel: 0-300mm
Materials for base layer: PVC resin+ calcium carbonate+additives
Matarials for design: PVC film+glue

Company Profile:

Zhangjiagang Sharc Machine Co., Ltd. is a professional company with outstanding achievements in the field of plastic machinery.

Since its establishment, we have been committed to the research and development, production and sales of plastic machinery.We have an experienced and innovative R&D team who keep up with the cutting-edge trends of international plastic processing technology and continue to study to ensure that our equipment remains technologically advanced.

Over the years, we have accumulated rich experience and a good reputation in the plastic machinery industry. Whether it is a large-scale
plastic processing enterprise or a small and medium-sized manufacturer, we have won their trust and long-term cooperation with high-quality
products and services. We will continue to uphold the concept of professionalism, innovation and service, contribute our own strength to
the development of the plastic machinery industry, and work hand in hand with customers to create brilliance together.

SHARC — Leading innovation and shaping the future

ZHANGJIAGANG SHARC MACHINE CO., LTD. is located in Jiangsu Province of china.

We have more than 20 years’ experience of manufacturing plastic machinery, including: automatic material mixing&feeding system, plastic profiles extrusion line, plastic sheet production line, plastic pipe production line, plastic panel&board extrusion line, plastic recycling&pelletizing machine, surface treatment machines and other auxiliary machines.