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Stable PVC toy pipe production line

The PVC toy pipe production line is a fully automated extrusion production line specifically developed for children’s non-toxic PVC toy hoses. It can mass-produce various PVC toy tubes, flexible plastic toy tubes, and modular toy hoses, widely used in children’s educational toys, water toys, and building toys. The entire system relies on mature plastic extrusion technology, combined with production standards for non-toxic, flexible, safe, and high-precision toy tubes. The entire process is automated, requiring minimal manual intervention, perfectly suited to the large-scale, standardized production needs of small and medium-sized processing plants.

Compared to ordinary pipe production lines, this PVC toy pipe production line specifically optimizes raw material ratios, extrusion temperature control, shaping and cooling, and cutting systems. It completely solves industry pain points such as easy deformation, uneven wall thickness, non-environmentally friendly materials, and surface defects in toy tubes. The produced tubes meet children’s toy safety standards, are soft and durable, non-toxic and odorless, and have uniform color, making it the core preferred equipment for toy tube processing companies.

Core equipment components of a PVC toy pipe production line

  1. Single-Screw Extruder: Employs a dedicated low-temperature PVC extrusion screw, with optimized screw speed and melt parameters specifically designed for the characteristics of thin-walled toy hoses. Low-temperature melting preserves the environmentally friendly properties of PVC raw materials, effectively preventing yellowing and odor issues, ensuring the finished product meets children’s toy safety standards, and providing stable extrusion and uniform output.
  2. Precision Die Shaping System: Supports custom-made round, oval, irregularly shaped, and multi-specification hollow toy tube molds. The molds utilize high-precision polishing technology, producing tubes with smooth inner walls, burr-free outer walls, and precise dimensions. Capable of producing various PVC toy hoses with diameters from 2mm to 50mm, meeting the accessory needs of different toy products.
  3. Circulating Water-Cooled Shaping Machine: Utilizes a closed-loop circulating water-cooling system, rapidly and evenly cooling the freshly extruded hose, effectively preventing deformation, bending, and wrinkling, ensuring the flexibility and flatness of the PVC toy tubes. Cooling water is recycled, significantly reducing equipment energy consumption and production costs.
  4. Automatic Fixed-Length Cutting Machine: Supports custom fixed-length cutting and chip-free cutting, with smooth and burr-free cutting ends. It can be set to any length according to toy production needs, and features automatic counting and automatic storage to achieve unmanned continuous production, greatly improving production efficiency.

Advantages of PVC toy pipe production line

1. Environmentally Friendly and Non-Toxic, Compliant with Children’s Toy Standards

The equipment utilizes a low-temperature melt extrusion process, coupled with a dedicated environmentally friendly extrusion structure. It is fully compatible with food-grade and toy-grade PVC raw materials. The finished pipes are odorless and do not release harmful substances, meeting domestic and international children’s toy safety standards. They can be directly used for children’s intimate toys, water toys, and educational building toys.

2. High Precision and Perfect Appearance

Through triple optimization of precision molds, uniform speed traction, and rapid shaping, the produced PVC toy pipes have uniform wall thickness, minimal dimensional errors, are flexible and resistant to bending and cracking, have bright colors, and are free of scratches, bubbles, and deformation. The finished product qualification rate can reach over 99%, meeting the production needs of high-end toy parts.

3. Fully Automated Production, Saving Labor Costs

The entire production line achieves fully automated operation from feeding, extrusion, shaping, traction, cutting, and storage. Only one person is needed to operate a single production line, significantly reducing reliance on manual labor, increasing daily output, adapting to large-volume order production, and effectively reducing enterprise production costs.

4. Energy-saving and low-consumption, stable operation: The core motor and temperature control system of the equipment adopt energy-saving configurations. The water-cooling circulation system saves water and electricity. At the same time, the equipment operation structure is optimized to reduce operating noise and failure probability. It can operate continuously and stably for 24 hours, with low failure rate, long service life and extremely low maintenance cost.

Company Profile:

Zhangjiagang Sharc Machine Co., Ltd. is a professional company with outstanding achievements in the field of plastic machinery.

Since its establishment, we have been committed to the research and development, production and sales of plastic machinery.We have an experienced and innovative R&D team who keep up with the cutting-edge trends of international plastic processing technology and continue to study to ensure that our equipment remains technologically advanced.

Over the years, we have accumulated rich experience and a good reputation in the plastic machinery industry. Whether it is a large-scale
plastic processing enterprise or a small and medium-sized manufacturer, we have won their trust and long-term cooperation with high-quality
products and services. We will continue to uphold the concept of professionalism, innovation and service, contribute our own strength to
the development of the plastic machinery industry, and work hand in hand with customers to create brilliance together.

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SHARC — Leading innovation and shaping the future

ZHANGJIAGANG SHARC MACHINE CO., LTD. is located in Jiangsu Province of china.

We have more than 20 years’ experience of manufacturing plastic machinery, including: automatic material mixing&feeding system, plastic profiles extrusion line, plastic sheet production line, plastic pipe production line, plastic panel&board extrusion line, plastic recycling&pelletizing machine, surface treatment machines and other auxiliary machines.

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