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PE HDPE PIPE PRODUCTION LINE

APPLICATIONS OF PE PIPES

PE HDPE PIPE PRODUCTION LINE

BRIEF INTRODUCTION

Suitable HDPE pipe diameter: 16-2000mm

Required Material: HDPE granules+color master batch.

As a professional manufacturer of PE HDPE pipe production line, Sharc Machine Company offers complete solution of HDPE pipe production from A to Z. The PE pipe diameters range from 16mm to 2000mm.

According to different PE pipes diameter & types & layers, different model machines are provided to get appropriate pipes.

For different sizes: we can supply machines from 16-32mm PE pipe making machine, up to 400mm PE pipe making machines, 800mm PE pipe making machines, even 2000mm PE pipe making machines.

For different types PE pipes: we can also supply PE corrugated pipe extruder  (PE single wall corruagted pipe and PE double wall corrugated pipe machines are both available.)

For different layers PE pipes: we can also supply multilayer HDPE pipe production lines (including two layers, three layers or 5 layers HDPE pipes extruder).

Models and Main Parameters of HDPE Pipe Extrusion Machine:

Model

PE Pipe Diameter (mm)

Capacity (kg/h)

Motor Power (kw)

PE63

16 – 63

150 – 300

45 – 75

PE110

20 – 110

220 – 360

55 – 90

PE160

50 – 160

300 – 440

75 – 110

PE250

75 – 250

360 – 500

90 – 132

PE315

90 – 315

440 – 640

110 – 160

PE450

110 – 450

500 – 800

132 – 200

PE630

250 – 630

640 – 1000

160 – 250

PE800

315 – 800

800 – 1200

200 – 355

PE1000

400 – 1000

1000 – 1500

250 – 355

PE1200

500 – 1200

1200 – 1800

355 – (250×2)

PE1600

710 – 1600

1800 – 2400

(250×2) – (355×2)

PE2000

800 – 2000

2400 – 3000

(355×2) – (355×2+160)

Included machines of PE Pipe Production Line :

No.

Name

Quantity

1

Automatic Vacuum Feeder Machine

1set/2sets/3sets(according pipe layers)

 

2

Hopper Dryer

3

Single Screw PE Extruder machine

4

Co-Extruder for Color Code

1set

5

PE Pipe Extrusion Die

1set

6

Vacuum Shaping Box

1set

7

Spray Cooling Box

1set

8

Traction Machine

1set

9

Cutting Machine

1set

10

Stacking Rack

1set

11

Laser printer

1set

12

Color mixer machine

1set

 

Detailed Specifications of PE Pipe Extrusion Line: (all parameters are as reference)

1. Single Screw PE Pipe Extruder

L/D ratio33:1 or 38:1
Screw barrel materialsAlloyWith high quality
Speed controlInverter drive
Brand of inverterABB or customerized
Heating methodCast aluminum heating ring
ContactorSchneider or customerized
BreakerSchneider or customerized
MotorSiemens or ABB or customerized
PLC touch screenOptional
BrandSiemens or customerized
PE HDPE PIPE PRODUCTION LINE

4.Co-Extrusion Machine (Color Code)

Extrusion capacity5-12 kg/h
Motor power1.5kw, AC
MotorSiemens or ABB or customerized
InverterEmerson or ABB or customerized
AC contactor, indicator light, buttonSchneider or customerized
Temperature control meterOmron or customerized
PLC touch screen controlOptional
Brand of PLCSiemens or customerized
PE HDPE PIPE PRODUCTION LINE

5. PE Pipe Extrusion Die

Tube diameter specification (OD)According to clients’ PE pipe diameter
Heating methodNatural mica heater
Mold material40Cr
Mandrel material40Cr
Sizing sleeve materialHigh quality wear-resistant copper
Sizing sleeve cooling methodWater cooling jacket
Die core rodThe surface of the tube is treated to make it bright
PE HDPE PIPE PRODUCTION LINE

6. Vacuum Shaping Box

Applicable pipe diameterAccording to clients’ PE pipe diameter
Cooling methodSpray cooling
Sprayer pipe materialStainless steel
Nozzle materialNylon
Up and down movement adjustment range50 mm
Left and right movement adjustment range30 mm
Forward and backward movement adjustment range800 mm
Vacuum box length6 or 9 meters or customerized
Center height1000±50mm
Box material (part in contact with water)Stainless steel
Water pumpGuanglin or customerized
Vacuum pumpGuanglin or customerized
PE HDPE PIPE PRODUCTION LINE

7. Spray Cooling Box

Applicable pipe diameterAccording to clients’ PE pipe diameter
Cooling methodSpray cooling
Spray pipe materialStainless steel
Nozzle materialNylon
Spray cooling box length6000 mm or customerized
Center height1000±50mm
Box material (part in contact with water)Stainless steel + tempered glass sliding door
Water pumpGuanglin or customerized
Drainage methodAutomatic level drainage
PE HDPE PIPE PRODUCTION LINE

8. Traction machine

Applicable pipe diameteraccording to clients’ diameter
Number of traction tracksCustomerized (1-8 claws)
MotorSiemens or customerized
InverterABB or customerized
AC contactor, indicator light, buttonSchneider or customerized
Terminal blockSchneider or customerized
PE HDPE PIPE PRODUCTION LINE

9. Cutting Machine

Workbench movement methodPneumatic
Center height1000±50mm
MotorSiemens/ABB or customerized
AC contactor, indicator light, buttonSchneider Schneider
Terminal blockSchneider Schneider
PLC control systemSiemens PLC Touch Screen
PE HDPE PIPE PRODUCTION LINE

10. Stacking Rack

Applicable pipe diameterAccording to clients’ requirement
Length6000mm
Stacking rack typeFlip-type
Flap materialnylon roller
Center height1100±50mm
PE HDPE PIPE PRODUCTION LINE

Main Features of PE Pipe Production Line From Sharc Machine Company:

  1. Efficient production: The Plastic HDPE Pipe Extrusion Line adopts advanced production technology and equipment, which can quickly and efficiently produce a large number of PE pipe products.
  2. High degree of automation: The HDPE Plastic Pipe Extrusion Line has a high degree of intelligence, and the use of an automatic control system can realize automatic operation and monitoring of the production process and improve production efficiency.
  3. Good stability: The HDPE Plastic Pipe Extrusion Line adopts stable and reliable mechanical structure and control system to ensure the stability of the production process and reduce failure and downtime.
  4. Strong adaptability: The HDPE Plastic Pipe Extrusion Line can produce PE pipes with different specifications and different wall thicknesses. It has strong adaptability and can meet the needs of different customers.
  5. Quality controllable: the HDPE Plastic Pipe Extrusion Line is equipped with quality testing equipment and a monitoring system, which can monitor and control key parameters in the production process in real time to ensure the production of high-quality PE pipe products.
  6. Energy saving and environmental protection: the HDPE Plastic Pipe Extrusion Line adopts energy saving technology and environmentally friendly materials to reduce energy consumption and impact on the environment and meet the requirements of sustainable development.
  7. Easy maintenance: the HDPE Plastic Pipe Extrusion Line has a simple structure and is easy to maintain. The maintenance and repair of the equipment is relatively simple, which reduces maintenance costs and downtime.
  8. High safety: The HDPE Plastic Pipe Extrusion Line has good safety performance, and safety protection measures have been taken to reduce the occurrence of accidents and personal injuries.

What should we prepare before production of PE pipes?

  1. Building for factory:

After clients choose the required PE pipe production line, Engineers from SHARC will offer plant sizes for clients. Also Sharc can supply factory layout design service, it will show exactly about machines position, water, air and electricity information.

  1. Materials:

Main material for PE pipe extrusion is HDPE granules. Clients can choose to use new materials or recycled materials.

  1. Machines:

PE pipe production line will need several machines including color mixer machine, PE pipe extrusion line, extrusion die, laser printer and etc.

  1. Technician and labors:

If clients need technician from SHARC for operation, we can do the support.

What should we pay attection during the production of PE pipes?

  1. Try to use good raw materials in production. Good raw materials can ensure product quality and improve product brand influence.
  2. A good operator is very important. He can help customers make production run perfectly, reduce defective products, obtain perfect formulas, and reduce production of finished products. If customers need to get technicians from SHARC, they can contact SHARC and we will help them.
  3. To reduce the cost of production, now more and more clients are using co-extrusion for HDPE pipe production, it is multilayer PE pipes, the middle layer is cheap materials, outer layers are good materials for hardness and good looking. Eventually it helps to reduce the product manufacturing cost. This process will need two extruder machines or more.
  4. Screw speed, Barrel temperature, Mold temperature, Traction speed, Cooling temperature are important for getting high quality PE pipes.
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What you can get from SHARC and why you choose SHARC?

  • Customer first: We always focus on customer needs, provide high-quality products and services, and constantly exceed customer expectations.
  • Technology leadership: We are committed to technological innovation, continuously developing new products and new processes, and providing customers with the most advanced plastic machinery solutions.
  • Quality excellence: We strictly implement the quality management system to ensure that product quality meets national standards and customer requirements.
  • Integrity management: We adhere to integrity management, honesty-based, and establish long-term, mutually trusting cooperative relationships with customers.
  • Teamwork: We advocate teamwork, give full play to everyone’s advantages, and jointly achieve the company’s goals.
  • Perfect after-sales: fast response after-sales is all the time good for manufacturing factory, that will makes clients feel comfortable and continue their production without loosing time&money.

 

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