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PVC Door Production Line

APPLICATIONS OF PVC DOORS

PVC DOOR PRODUCTION LINE

BRIEF INTRODUCTION

Regualr width of PVC doors: 600mm, 700mm, 800mm, 900mm, 1000mm, 1200mm or above

Required Material for plain color door: PVC resin+ calcium carbonate+ additives+color (optional)

Required materials for getting door design:

  1. Printing for door: Ink, UV varnish and thinner
  2. Hot stamping for door : hot stamping foil + glue
  3. Lamination for door: PVC film+ glue

 

As a professional manufacturer of PVC door production line, Sharc Machine Company offers complete solution of PVC door and frames production from A to Z.

According to different sizes and design PVC doors, different model machines are provided to get appropriate PVC door board.

For different size doors, we can offer different model PVC door extruder machines, for example 65/132 conical twin screw extruder, 80/156 conical twin screw extruder, 92/188 conical twin screw extrude and etc.

For different design doors: we can also supply different surface treatment machines, for example: hot stamping machines for PVC door, lamination machine for PVC doors, printing and uv coating machine for PVC doors.

Related machines of PVC profile production line:

ParameterS

Included Machines of PVC Door Production Line :

PVC Door Extrusion Lines:
PVC Extruder ModelPVC Door Size (mm)Capacity (kg/h)Motor Power (kw)
SC-65/132Within 800mm200-25037-45
SC-80/156Within 1200mm400-50055-75
SC-92/188800-1200mm or above800-90090
PVC Door Frame Extrusion Lines:
PVC Extruder ModelPVC Door Frame Size (mm)Capacity (kg/h)Motor Power (kw)
SC-51/105Within 100mm100-12015-18.5
SC-55/110Within 200mm125-15022
SC-65/132Within 300mm200-25037-45

Included Machines of PVC Door Production Line :

 

No.

Name

Quantity

PVC mixer machine

1

Autoaloader machine

1set

2

Hot mixer machine

1set

3

Cooling mixer machine

1set

PVC Door Extrusion Line:

1

Auto-loader machine

1set

2

PVC Extruder machine (twin screw)

1set

3

Mold for PVC door

1set

4

Vacuum calibration and water cooling table

1set

5

Haul off machine

1set

6

Cutting machine

1set

7

Automatic plate moving machine (optional)

1set

8

Stacker

1set

PVC Door Frame Extrusion Line:

1

Automatic auto-loader

1set

2

PVC Extruder machine (twin screw)

1set

3

Mold for PVC door

1set

4

Vacuum calibration and water cooling table

1set

5

Haul off & cutting machine (2 in 1)

1set

6

Stacker

1set

Surface Treatment Machine for design: (Optional)

1

Printing & UV varnish coating machine

2

Hot Stamping Machine

3

Lamination Machine 

Detailed Specifications of PVC Door Extrusion Line: (all parameters are as reference)

1.Autoloader machine

Autoloader machine

Motor power
2.2KW or 3kw
Material
Stainless steel
Volume of material box
140L
Screw diameter
114mm or 133mm
Material of feeding rod
Stainless steel
Screw length
5.3m or customerized
Automatic feeding control
Micro switch
Material of material rack
Carbon steel

2.PVC Door Extruder Machine:

Extruder

PVC Door Extruder model

65/132; 80/156; 92/188 PVC extruder

Screw barrel materials

38CrMoALA, nitrided, hard chrome treated

Speed control

Inverter drive

Brand of inverter

ABB or Emerson or customerized

Heating method

Cast aluminum heating ring

Contactor

Schneider or customerized

Breaker

Schneider or customerized

Motor

Siemens or ABB or customerized

Motor power

37-75kw

PLC touch screen

Simens PLC touch screen (optional)

3.Mold for PVC Door

Mold

Mold

Size (mm)

600-1200mm or above

Thickness (mm)

Customerized

Heating method

Cast aluminum heating plate

Number of heating zones

16-28

Heating power (kw)

25-45kw

Material

3CR13 or 3CR17 or 2316 etc

4.Vaccum calibration and water cooling table

PVC door panel production line

Length (m)

6-12 meters

Vacuum pump power (kw)

7.5kwx2pcs + 5.5kw x2pcs or customerized

Cooling method

Water cooling

Water pump power (kw)

4

Fan power (kw)

1.1

Contactor

Schneider & Chint

5.Haul off machine:

PVC door panel production line

Traction motor power (kw)

3kwx2

Number of tracks

2

Effective traction width (mm)

600-1200mm or customerized

Traction speed (m/min)

0.5-6.5

Clamping method

Pneumatic

Electroncis

Schneider & Chint

With safety protection system, the machine stops when the door/window is opened and starts only when the door/window is closed.

6.Cutting machine

PVC door panel production line

Cutting width (mm)

600-1200mm or customerized

Moving motor power (kw)

1.1

Moving speed control method

Inverter 

Cutting motor power (kw)

3

Fixed length method

Encoder

With safety protection system, the machine stops when the door/window is opened and starts only when the door/window is closed.

Contactor

Schneider

PLC System

Delta or Siemens

Inverter

Emerson or ABB

Encoder

Autonics

7.Automatic plate moving machine

PVC door panel extrusion line

Plate length (mm)

2100 and 3000mm

Control method

Automatic

Plate suction method

Negative pressure suction plate

Plate stacking method

Post-positioned

With safety protection system, the machine stops when the door/window is opened and starts only when the door/window is closed.

Main electronics

Contactor

Schneider & Chint

PLC System

Delta or Siemens

Main Features of PE Door Production Line From Sharc Machine Company:

  pvc door panel PVC door panel PVC door panel

  1. Efficient production: ThePVC Door Making Machine adopts advanced production technology and equipment, which can quickly and efficiently produce a large number of PVC door board.
  2. High degree of automation: The PVC Door Extrusion Line has a high degree of intelligence, and the use of an automatic control system can realize automatic operation and monitoring of the production process and improve production efficiency.
  3. Good stability: The PVC DoorExtrusion Machines adopts stable and reliable mechanical structure and control system to ensure the stability of the production process and reduce failure and downtime.
  4. Strong adaptability: The PVC Door ProductionLine can produce PVC door board with different specifications and different wall thicknesses. It has strong adaptability and can meet the needs of different customers.
  5. Quality controllable: the PVC DoorExtrusion Line is equipped with quality testing equipment and a monitoring system, which can monitor and control key parameters in the production process in real time to ensure the production of high-quality PVC doors.
  6. Energy saving and environmental protection: PVC Door Production Lineadopts energy saving technology and environmentally friendly materials to reduce energy consumption and impact on the environment and meet the requirements of sustainable development.
  7. Easy maintenance: a simple structure and is easy to maintain. The maintenance and repair of the equipment is relatively simple, which reduces maintenance costs and downtime.
  8. High safety: Good safety performance, and safety protection measures have been taken to reduce the occurrence of accidents and personal injuries.
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What should we prepare before production of PVC Door Board?

PVC Panel extrusion line

  1. Building for factory

After clients choose the required PVC Door Production Line, Engineers from SHARC will offer plant sizes for clients. Also Sharc can supply factory layout design service, it will show exactly about machines position, water, air and electricity information.

  1. Materials

Main material for PVC door extrusion is PVC resin and calcium carbonate. Clients can choose to use new materials or recycled materials.

  1. Machines

PVC door production line will need several machines including PVC mixer machine, PVC door extrusion line, mold for door and etc

  1. Technician and labors

If clients need technician from SHARC for operation, we can do the support.

What should we pay attection during the production of PVC door & frames?

PVC door panel extrusion line
  1. Try to use good raw materials in production. Good raw materials can ensure product quality and improve product brand influence.
  2. A good operator is very important. He can help customers make production run perfectly, reduce defective products, obtain perfect formulas, and reduce production of finished products. If customers need to get technicians from SHARC, they can contact SHARC and we will help them.
  3. To reduce the cost of production, now more and more clients are using recycling materials, it will help clients reduce the production cost, also because recycling materials will help increase the production speed.
  4. Screw speed, Barrel temperature, Mold temperature, Traction speed, Cooling temperature are important for getting high quality PVC doors.

What you can get from SHARC and why you choose SHARC?

Customer first: We always focus on customer needs, provide high-quality products and services, and constantly exceed customer expectations.

Technology leadership: We are committed to technological innovation, continuously developing new products and new processes, and providing customers with the most advanced plastic machinery solutions.

Quality excellence: We strictly implement the quality management system to ensure that product quality meets national standards and customer requirements.

Integrity management: We adhere to integrity management, honesty-based, and establish long-term, mutually trusting cooperative relationships with customers.

Teamwork: We advocate teamwork, give full play to everyone’s advantages, and jointly achieve the company’s goals.

Perfect after-sales: fast response after-sales is all the time good for manufacturing factory, that will makes clients feel comfortable and continue their production without loosing time&money.

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