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PVC PIPE PRODUCTION LINE

Some application scenarios of PVC PIPE PRODUCTION LINE

PVC PIPE PRODUCTION LINE

BRIEF INTRODUCTION

As a professional manufacturer of PVC pipe production line, Sharc Machine Company offers complete solution of PVC pipe production from A to Z. The PVC pipe diameters range from 16mm to 2000mm.

All sizes PVC pipes can use single out PVC pipe making machine.

When PVC pipe diameter is 16-32mm, we suggest client to use 4 out PVC pipe making machine.

When PVC pipe diameter is 16-63mm, we suggest client to use 2 out PVC pipe making machine.

Sometimes clients will also produce multilayer PVC pipes, Sharc Machine Company also can provide multilayer PVC pipe making machine.

Related machines of PVC pipe production line:

ParameterS

Model and main parameters of PVC PIPE PRODUCTION LINE:

ModelPipe diameter (mm)Output (kg/h)Main motor (kw)
PVC32 (4 out)16-32180-25022-37-55
PVC6316-63180-25022-37
PVC63 (2 out)16-63250

37

PVC11020-11025037
PVC16050-16025037
PVC25075-25045055
PVC450110-450450-80055-110
PVC630250-630800110
PVC800315-8001000132
PVC1000400-10001200

160

What should we prepare before production of PVC pipes?

1.Building for factory

After clients choose the required PVC pipe production line, Engineers from SHARC will offer plant sizes for clients. Also Sharc can supply factory layout design service, it will show exactly about machines position, water, air and electricity information.

2.Materials

Main materials for PVC pipe extrusion is PVC resin and calcium carbonate and additives, according to different applications of PVC pipe, the formula will be different, if clients don’t know formulation of PVC pipe production, Sharc will send reference to them as reference.

Below is a reference formula of PVC pipe extrusion:

NO

Materials Names

Quantity per batch (kg)

1

PVC resin

100

2

Calcium carbonate

50

3

Stabilizer

3

4

Stearic acid

0.8

5

CPE

6

6

Paraffin wax

0.7

7

ACR

1

8

Whitenner (for white color pipe)

0.03

9

Titanium dioxide  (for white color pipe)

1

3.Machines

PVC pipe production line will need several machines including mixer, extrusion line and etc.

Below is required machines list:

NO

Machine Names

QTY

1

PVC mixer machine (hot and cooling mixer)

1set

2

PVC pipe extrusion line

1set

3

Extrusion die head for mold

1set

4

Pipe belling machine (optional)

1set

5

Co-extruder machine (optional, used for multilayer PVC pipes only)

1set

6

Laser printer / inkjet printer

1set

Auxiliary machines

1

Crusher machine

1set

2

PVC pulverizer

1set

3

Air Compressor

1set

4

Chiller / Cooling tower

1set

4.Technician and labors

If clients need technician from SHARC for operation, we can do the support.

Working Process of PVC Pipe Production:

PVC PIPE PRODUCTION LINE | PVC PIPE PRODUCTION LINE 2 1736144944PVC PIPE PRODUCTION LINE | PVC PIPE PRODUCTION LINE 3 1736144972
  1. Raw material preparation:

Weigh the raw materials such as PVC resin, stabilizer, lubricant, filler, pigment and other raw materials according to formula. This process can be automatic or manually, depends on clients demand.

  1. Mixing

Feed materials into mixer and mix all materials well according to right time and temperature.

  1. Extrusion

The extruder heats and plasticizes the raw materials in the hopper and extrude them into a tube from the die.

The speed of the PVC pipe extruder and the size of the die will affect the wall thickness and size of the pipe.

  1. Vacuum Shaping and cooling

The extruded tube is shaped by a vacuum shaping box or a spray water tank.

The vacuum shaping box uses vacuum to balance the pressure difference between the inside and outside of the tube so that the tube maintains a certain size.

The spray water tank uses water flow to cool and shape the tube.

  1. Traction/Haul off

The shaped tube is pulled out at a certain speed by a traction machine.

The speed of the traction machine will affect the length and thickness of the tube.

  1. Cutting

Cut the pulled tube into the required length.

Tools such as saws and scissors can be used for cutting.

  1. Pipe Belling process

When pipe need do U, R or rectangle mouse for connection, then this step is necessary.  

  1. Inspection

The pipe is inspected for appearance and performance to ensure that the quality of the tube meets the standards.

The appearance inspection includes checking whether there are cracks, bubbles, scratches and other defects on the surface of the tube.

The performance test includes checking the tensile strength, burst strength, weather resistance and other properties of the tube.

  1. Packaging

Package qualified pipes and then store or ship them.

Packaging can be done in plastic bags, cartons, wooden boxes, etc.

The production process of PVC pipes involves a variety of equipment and processes, and strict quality control is required to produce qualified pipes.

  1. Recycling

If some pipes not meet the requirements, then they will be crushed, milled and recycled.

What should we pay attection during the production of PVC pipes?

                  PVC PIPE PRODUCTION LINE | PVC PIPE PRODUCTION LINE 1736145063

  1. Try to use good raw materials in production. Good raw materials can ensure product quality and improve product brand influence.
  2. A good operator is very important. He can help customers make production run perfectly, reduce defective products, obtain perfect formulas, and reduce production of finished products. If customers need to get technicians from SHARC, they can contact SHARC and we will help them.
  3. To reduce the cost of production, now more and more clients are using co-extrusion for PVC pipe production, it is multilayer PVC pipes, the middle layer is cheap materials, outer layers are good materials for hardness and good looking. Eventually it helps to reduce the product manufacturing cost. This process will need two extruder machines or more.
  4. Screw speed, Barrel temperature, Mold temperature, Traction speed, Cooling temperature are important for getting high quality PVC pipes.
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Clients’ factory of running PVC pipe machines:

What you can get from SHARC and why you choose SHARC?

Customer first: We always focus on customer needs, provide high-quality products and services, and constantly exceed customer expectations.

Technology leadership: We are committed to technological innovation, continuously developing new products and new processes, and providing customers with the most advanced plastic machinery solutions.

Quality excellence: We strictly implement the quality management system to ensure that product quality meets national standards and customer requirements.

Integrity management: We adhere to integrity management, honesty-based, and establish long-term, mutually trusting cooperative relationships with customers.

Teamwork: We advocate teamwork, give full play to everyone’s advantages, and jointly achieve the company’s goals.

Perfect after-sales: fast response after-sales is all the time good for manufacturing factory, that will makes clients feel comfortable and continue their production without loosing time&money.

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