As a professional manufacturer of PVC profile production lines in china, Sharc Machine Company has rich experience of manufacturing different types PVC Profiles Production Lines, for example UPVC window door profiles production line, PVC cable trunking production line, PVC skirting/corner profile production line, PVC door frame profile prodution line, PVC gutter production line and many etc.
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| Model | Main motor (kw) | Output (kg/h) |
| SJZ51/105 | 15 or 18.5 | 80-90 |
| SJZ55/110 | 22 | 100-125 |
| SJZ65/132 | 37 or 45 | 180-200 |
| SJZ80/156 | 55 | 350-500 |
After clients choose the required PVC profile production line, Engineers from SHARC will offer plant sizes for clients. Also Sharc can supply factory layout design service, it will show exactly about machines position, water, air and electricity information.
Main materials for PVC profiles extrusion is PVC resin and calcium carbonate and additives, according to different types PVC profiles, SHARC will offer different formulation, also if clients have their final products samples, we can also help to supply the suitable formula accordingly.
Below is a reference formula of PVC profile extrusion:
| NO | Materials Names | Quantity per batch (kg) |
| 1 | PVC resin | 100 |
| 2 | Calcium carbonate | 50 |
| 3 | ACR-401 | 3 |
| 4 | Stabilizer | 5.5 |
| 5 | Stearic acid | 0.6 |
| 6 | Titanium dioxide (optional) | 1.5 |
| 7 | toughening agent | 10 |
| 8 | Whitener (optional) | 0.06 |
Required materials for lamination: | ||
| 1 | PVC film | |
| 2 | Glue | |
| 3 | Primer (optional) | |
PVC pipe production line will need several machines including mixer, extrusion line and etc.
Required Machines For PVC Profiles Production Line:
NO | Machine Names | Mark |
| 1 | PVC mixer machine | |
| 2 | PVC extruder machine | 1set |
| 3 | Co-extruder | Optional |
| 4 | PVC extrusion mold | |
| 5 | Water cooling and calibration table | |
| 6 | Haul off machine & cutting machine unit | |
| 7 | Stacker | |
| 8 | Lamination machine | Optional |
| 9 | Printing machine & UV machine unit | Optional |
| 10 | Automactic Material feeder | |
Auxiliary machines | ||
| 1 | PVC crusher machine | |
| 2 | PVC milling/pulverizer machine | |
| 3 | Chiller / cooling tower | |
| 4 | Air Compresso Air Compressor | 1set |
If clients need technician from SHARC for operation, we can do the support.
Weigh the raw materials such as PVC resin, stabilizer, lubricant, filler, pigment and other raw materials according to formula. This process can be automatic or manually, depends on clients demand.
Feed materials into mixer and mix all materials well according to right time and temperature.
The extruder heats and plasticizes the raw materials in the hopper and extrude them into a tube from the die.
The speed of the PVC profile extruder and the size of the die will affect the wall thickness and size of the PVC profiles.
Vacuum calibration and cooling table
The extruded profile is shaped by a air vacuum and water cooling
The shaped profile is pulled out at a certain speed by a traction machine.
The speed of the traction machine will affect the length and thickness of the profile.
Cut the pulled profile into the required length.
Tools such as saws and scissors can be used for cutting.
If a profile has co-extrusion layer, then co-extruder machine is required. The co-extrusion layer can be PVC, ABS, ASA or other materials.
If there is wooden design on the surface of PVC profiles, then we will need check the actual samples for deciding of using lamation machine or printing machine.
The profile is inspected for appearance and performance to ensure that the quality of the profile meets the standards.
The appearance inspection includes checking whether there are cracks, bubbles, scratches and other defects on the surface of the profile.
The performance test includes checking the tensile strength, burst strength, weather resistance and other properties of the profile.
Package qualified profiles and then store or ship them.
Packaging can be done in plastic bags, cartons, wooden boxes, etc.
The production process of PVC profiles involves a variety of equipment and processes, and strict quality control is required to produce qualified profiles.
If some profiles not meet the requirements, then they will be crushed, milled and recycled.
